Xlt 800 service manual


















The presence of an instruction manual plays a role in ensuring you are safe as a user. It helps your watercraft remain in excellent condition.

Due to the nature of transportation that it supports, the risks are high. Compared to damaged vehicles, watercraft can prove more complicated in getting help and support when faulty.

Maintenance is a vital determining factor of how well your equipment lasts. Continuous care is imperative, and it's best done with the help of a Yamaha XLT repair manual. Besides, they are created by experts for you, and it's simple and straightforward to comprehend. Several users are left with no choice but to give their equipment to a dealer for repair.

However, this may cost money. If it doesn't require money, you still need to invest your time into the entire process. Fortunately, the Yamaha XLT repair manual works differently.

Eliminate: Carbon deposits with a rounded scraper 1 2. Reverse the removal steps for installation. Remove and install: Piston pin clip NOTE: Before removing or installing the piston pin clip, cover the crankcase opening with a clean rag to prevent the piston pin clip from falling into the crankcase. Calculer: 4. Berechnen: 4. End gap: 0. Piston pin and bearing inspection 1. Mesurer: 2. Messen: 2. Kontrollieren: 4. Bolt Bolt Generator cover Pinion gear Reverse the disassembly steps for assembly.

Flywheel magneto removal and installation 1. Flywheel magneto inspection 1. Starter clutch assembly inspection 1. Inspecter: Antriebskopplung 1. Crankcase installation 1. Crank width: Mesurer: 1. Messen: 1. NOTE: Before inspection, thoroughly clean the bearings. Immediately after inspection, lubricate the bearings to prevent rust.

Inspecter: 5. Paddle wheel set Not reusable Speed sensor housing Reverse the disassembly steps for assembly. Turn the impeller clockwise to loosen it.

Ausbauen: 5. Installer: 2. Einbauen: 2. Ajouter: 6. Bilge hose inspection 1. Intermediate drive shaft removal 1. Inspect: Bearing Rotate the inner race by hand. Driven coupling inspection 1. Distance a: 6. Install: Intermediate drive shaft Distance a: 9.

Install: Intermediate housing Shim Installation steps: Install the intermediate housing. Measure the clearance a at each bolt hole. Install the suitable shim from the table below. Clearance a Shim thickness 0—0.

Damaged or mis- handled instruments will not measure properly. Cranking speed is dependant on many factors e. If one of these is defected, the peak voltage will be lower than speci- fication. Connect the test harness between the couplers. Connect the tester terminals to the ter- minals which are being checked. Run the engine and observe the mea- surement.

When performing the spark gap test, take special care not to let sparks leak out of the removed spark plug cap.

NOTE: If there is no spark or the spark is weak, continue with the ignition system test. If a good spark is obtained, the problem is not with the ignition system, but possibly with the spark plug s or another compo Secondary coil resistance: Spark plug cap — Spark plug cap FUSE 1. Checking steps: Connect the tester leads between the starter relay terminals as shown.

Connect the brown lead terminal to the positive battery terminal. Inspecter: 6. Remove the YPVS cables 2 from the both drams. NOTE: Make sure the pulley operates three sec- onds after the jumper lead is removed. It is a sealed unit and if it is faulty it must be replaced. Mesurer: Widerstand des Kraftstoff- 1. Disconnect the white two-pin connec- tor blue and black leads.

Connect the green and red terminals with a jumper lead 1. Kontrollieren: surchauffe sobrecalentamiento 1. Speed meter output voltage: Handlebar Reverse the disassembly steps for assembly. Handlebar assembly installation 1. Installer: 3. Einbauen: 3. QSTS grip inspection 1. This could deform or loosen the cable end due to extreme angles and or pressure. Always hold the cables by the outer cover below the crimp.

Instant download of the factory repair manual for the Yamaha WaveRunner XLT 2-stroke personal watercraft. Covers complete tear down and rebuild, pictures and part diagrams, torque specs, maintenance, troubleshooting, etc.

You name it and its in here.



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